Balloon Catheter Thin Flim Coating Systems

Balloon Catheter Thin Flim Coating Systems have mandrels for holding and keeping catheter straight, up to 2 meters long during the thin film coating process. Typical solvents THF, acetone, DMAC, toluene, chloroform; polymers: urethanes, polycarbonates, silicones, styrenes can be used with this system. Call or email for more information and pricing. Several options are available and customization.

Balloon Catheter Thin Flim Coating Systems - Cheersonic

Ultrasonic Balloon Catheter Thin Film Coating Systems

The ultrasonic balloon catheter thin film coating system is a precision medical coating platform designed for depositing functional thin films onto the surface of balloon catheters used in interventional therapy. Relying on high‑frequency ultrasonic atomization technology, the system converts drug‑loaded polymer solutions into fine, low‑speed droplets, avoiding high‑pressure air impact that may deform fragile balloon structures. Controlled droplet delivery enables targeted deposition on balloon surfaces without over‑coating adjacent catheter shafts.

This system handles various medical formulations, including anti‑proliferative drugs, anticoagulant agents and biocompatible polymer matrix solutions. Digital control over ultrasonic power, liquid feed rate, carrier gas flow and multi‑axis motion ensures consistent film thickness and homogeneous drug distribution. Unlike dip‑coating and air‑spray methods, it greatly improves reagent utilization and reduces drug waste, while preserving bioactivity of heat‑sensitive medical compounds under ambient processing conditions.

It meets strict medical manufacturing requirements for balloon catheters. Uniform functional coatings help suppress restenosis and improve biocompatibility after vascular intervention. The equipment supports both lab‑scale prototype development and batch production, and can be integrated into existing medical device assembly workflows. It adapts to different balloon sizes and surface geometries.

Critical operational considerations include precise liquid filtration to prevent nozzle clogging, fine‑tuned motion trajectories and closed‑environment operation to avoid particulate contamination. With reliable batch‑to‑batch repeatability and GMP‑compliant configuration capability, the ultrasonic balloon catheter thin film coating system provides a feasible manufacturing solution for drug‑eluting balloon catheters in modern interventional medical devices.

About Cheersonic

Cheersonic is the leading developer and manufacturer of ultrasonic coating systems for applying precise, thin film coatings to protect, strengthen or smooth surfaces on parts and components for the microelectronics/electronics, alternative energy, medical and industrial markets, including specialized glass applications in construction and automotive.

The Company’s solutions are environmentally-friendly, efficient and highly reliable, and enable dramatic reductions in overspray, savings in raw material, water and energy usage and provide improved process repeatability, transfer efficiency, high uniformity and reduced emissions.

Cheersonic’s growth strategy is focused on leveraging its innovative technologies, proprietary know-how, unique talent and experience, and global reach to further develop thin film coating technologies that enable better outcomes for its customers’ products and processes. For further information, visit https://cheersonic-liquid.com/.