Ultrasonic nozzles used for spraying injection mold release agents are usually integrated into robotic arm platforms to achieve fully automated spraying operations. This type of critical coating can easily demold cured parts during production and effectively protect the mold during high-frequency injection molding cycles. The release agent coating is usually sprayed after completing a specific number of injection molding cycles, with the specific frequency depending on the process requirements. The ultrasonic spraying system can be easily integrated with injection molding equipment to meet high demand demolding applications. Especially suitable for mold design with complex structures and precise gaps. Provide a variety of spray shape design schemes to adapt to products of different sizes and shapes.

The use of ultrasonic spraying technology to optimize the deposition of injection molding release agents can bring the following significant advantages:

• Improve production efficiency
• Shorten the cycle time
• Improve the surface quality of products
• Reduce scrap rate
• Minimize residual accumulation on molds and fixtures to the greatest extent possible
• Reduce (minimize) pinhole phenomenon
• Thanks to the extremely small droplet size, the flow characteristics of the release agent are significantly improved
• Extend the service life of molds
• Optimize maintenance cycle (reduce maintenance frequency)
• Reduce product defects
• Save 50% to 75% of mold release agent usage

Ultrasonic Coating Equipment Solutions from R&D through high volume production. Choose a product to learn more.

All of Cheersonic’s ultrasonic coating systems integrate Cheersonic ultrasonic nozzles, liquid delivery, and full system controls. Machines range from R&D tabletop systems, standalone fully enclosed programmable systems, and wide area continuous production inline systems.

The UAM series are general-purpose coating equipment, and the equipment parameters are standard parameters. If you want to know the equipment and parameters that are more suitable for your industry, you can click on the specific industries.

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