Designed for integration into existing production lines, ultrasonic spray systems are ideal for precisely applying aluminum brazing flux. They are widely used for spraying targeted areas of various components in industrial brazing processes, such as joints, heat sinks, baffles, pipe connections, radiators, heat exchangers, oil coolers, evaporators, and condensers. This system replaces wasteful dip and pressure spray processes with non-clogging ultrasonic spray technology. This significantly improves flux coverage uniformity while significantly reducing flux usage, lowering maintenance requirements, and eliminating overspray. Flux consumption can be reduced by 60% and maintenance costs by over 90%!

The anti-clogging properties of ultrasonic nozzles offer immediate advantages over traditional pressure spraying. The unique atomization effect produced by ultrasonic nozzles significantly improves spray efficiency. This principle is based on the fact that ultrasonic nozzles, rather than relying on high pressure to force liquid through tiny channels, utilize a large aperture design and high-frequency vibrations to atomize the liquid into uniform, micron-sized droplets.

Another core advantage of ultrasonic spraying is its ability to effectively disaggregate agglomerated particles in suspensions. The liquid is continuously subjected to ultrasonic vibrations throughout the spraying process, resulting in more efficient and uniform suspension deposition. Furthermore, thanks to the closed spraying process, there’s no need to worry about the flux/binder mixture drying out in the air during the process.

Advantages of the Ultrasonic Spray System:

• Fine mist nozzles enable precise spraying of small areas
• Wide-area nozzles enable coverage of large areas
• Self-cleaning, anti-clogging ultrasonic nozzles
• High transfer efficiency minimizes overspray
• Extremely low system maintenance

Ultrasonic Coating Equipment Solutions from R&D through high volume production. Choose a product to learn more.

All of Cheersonic’s ultrasonic coating systems integrate Cheersonic ultrasonic nozzles, liquid delivery, and full system controls. Machines range from R&D tabletop systems, standalone fully enclosed programmable systems, and wide area continuous production inline systems.

The UAM series are general-purpose coating equipment, and the equipment parameters are standard parameters. If you want to know the equipment and parameters that are more suitable for your industry, you can click on the specific industries.

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