Spraying Photovoltaic Cells

Spraying Photovoltaic Cells – Ultrasonic Spray Coated Layers – Cheersonic 

With the rapid development of the photovoltaic industry today, the precision of the cell manufacturing process directly affects the photoelectric conversion efficiency and product yield. The ultrasonic spraying system launched by Cheersonic Intelligent Equipment has brought a revolutionary coating solution to the photovoltaic cell production line, perfectly solving the pain points of traditional spraying methods in terms of uniformity and material utilization.

Principles and core advantages of ultrasonic spraying technology

Ultrasonic spraying technology uses high-frequency vibration (40-120kHz) to break the slurry into micron-sized droplets, and achieves uniform deposition through precise control. Compared with traditional air pressure spraying, it has the following outstanding advantages:

  1. Ultra-uniform coating: It can prepare uniform thin films of 5-50μm to ensure the consistency of the thickness of the conductive layer on the surface of the battery
  2. Ultra-high material utilization rate: The spraying efficiency is more than 90%, which greatly reduces the consumption of expensive materials such as silver paste
  3. Non-clogging design: Especially suitable for high-solid content slurries containing nanoparticles
  4. Intelligent control: It can be integrated into the automated production line to achieve precise online spraying

Spraying Photovoltaic Cells - Ultrasonic Spray Coated Layers

Key application scenarios of photovoltaic cell production lines

  1. Precision coating of conductive silver paste
    In the production of high-efficiency batteries such as PERC and TOPCon, ultrasonic spraying can achieve ultra-fine printing with a grid line width of <30μm, increase the light receiving area, and ensure conductive performance.
  2. Preparation of anti-reflective coating
    It is used to deposit anti-reflective films such as SiNx, with a film thickness uniformity of up to ±3nm, which significantly improves the light absorption efficiency.
  3. Manufacturing of new perovskite cells
    It is particularly suitable for the gentle deposition of sensitive functional layers such as perovskite layers and hole transport layers to avoid damage to fragile substrates by solution spraying.

Production line integration solution

Cheersonic provides a complete ultrasonic spraying integration solution for photovoltaic cell production lines:

  • Modular design: can be flexibly adapted to the existing production line layout
  • Intelligent feeding system: ensure continuous and stable supply of slurry
  • Online monitoring function: real-time monitoring of coating quality
  • Rapid changeover system: supports rapid switching of different process recipes

Cheersonic customized service advantages

  1. Process development support: provide full-process technical guidance from laboratory to mass production
  2. Equipment customization service: targeted design according to the characteristics of customer production lines
  3. After-sales guarantee system: professional technical team with rapid response
  4. Intelligent upgrade solution: support equipment networking and data analysis function expansion

Conclusion
Ultrasonic spraying technology is reshaping the coating process of photovoltaic cell manufacturing. With its deep technical accumulation, Cheersonic intelligent equipment provides customers with high-performance and high-reliability production line spraying solutions to help photovoltaic companies improve product competitiveness. If you need to learn more about equipment parameters or make an appointment for a demonstration, please feel free to contact our technical consultants.

About Cheersonic

Cheersonic is the leading developer and manufacturer of ultrasonic coating systems for applying precise, thin film coatings to protect, strengthen or smooth surfaces on parts and components for the microelectronics/electronics, alternative energy, medical and industrial markets, including specialized glass applications in construction and automotive.

Our coating solutions are environmentally-friendly, efficient and highly reliable, and enable dramatic reductions in overspray, savings in raw material, water and energy usage and provide improved process repeatability, transfer efficiency, high uniformity and reduced emissions.

Chinese Website: Cheersonic Provides Professional Coating Solutions