Electrolytic Water Film Electrode Spraying

UAM6000XL large-area ultrasonic spraying equipment: revolutionizing fuel cell and electrolytic water film electrode spraying processes.

In the current era of rapid development of new energy technologies, fuel cells and hydrogen production through electrolysis of water have become research hotspots in the energy field. As the core component of these technologies, the coating process of membrane electrodes directly affects equipment performance and efficiency. The UAM6000XL large-area ultrasonic spraying equipment, with advanced technology and unique design, provides a new solution for catalyst coating of GDL (gas diffusion layer), fuel cell membrane, and electrolyzed water membrane electrode.

UAM6000XL is a coating system specially designed for production scale, which breaks through the limitations of traditional spraying equipment in large-area and high-precision coating. The device is equipped with four nozzles, and this multi nozzle design greatly improves spraying efficiency and coverage. When facing the spraying of electrolytic water film electrodes with a specification of 1000 * 650mm, four nozzles can work together. Through the precise control of the intelligent control system, the rapid and uniform spraying of the membrane electrode surface can be achieved. Compared with single nozzle equipment, the production efficiency is increased by more than three times.

The ultrasonic spraying technology of UAM6000XL demonstrates strong advantages in the coating of fuel cell membranes and GDL catalysts. This device uses high-frequency ultrasound to atomize catalyst solution into tiny particles, which deposit uniformly and stably on the surface of the membrane or GDL under precisely controlled airflow. Unlike traditional spraying methods, ultrasonic spraying produces finer particles and enables nanoscale coating thickness control, with a stable error range of ± 3 nanometers. This enables the catalyst to be distributed more evenly, effectively improving catalytic activity, and thereby enhancing the power generation efficiency and service life of fuel cells.

During the spraying process of the electrolytic water film electrode, UAM6000XL also performed well. The 1000 * 650mm large-area membrane electrode has extremely high requirements for spray uniformity and consistency. The four nozzles of the equipment are precisely positioned and parameter adjusted to ensure that the coating thickness on each membrane electrode surface is consistent, avoiding local over thickness or over thickness. After testing, the electrolysis efficiency of the electrolytic water film electrode sprayed with this equipment has increased by 20% compared to traditional processes, effectively reducing the cost of hydrogen production and promoting the industrialization of electrolytic water hydrogen production technology.

In addition, UAM6000XL also has a high degree of flexibility and adaptability. The equipment can freely adjust the spray flow rate, ultrasonic frequency and other parameters of the nozzle according to different production needs, and adapt to various catalyst materials and membrane electrode specifications. At the same time, its intelligent operation interface and monitoring system can monitor various data during the spraying process in real time and automatically adjust it to ensure the stability of production and the reliability of product quality.

Cheersonic continues to optimize and innovate the UAM6000XL large-area ultrasonic spraying equipment, continuously improving its performance. In today’s booming new energy industry, UAM6000XL, with its efficient, precise, and stable spraying process, will undoubtedly become an important driving force for promoting the large-scale application of fuel cells and electrolyzed water technology, injecting strong impetus into the development of clean energy.

About Cheersonic

Cheersonic is the leading developer and manufacturer of ultrasonic coating systems for applying precise, thin film coatings to protect, strengthen or smooth surfaces on parts and components for the microelectronics/electronics, alternative energy, medical and industrial markets, including specialized glass applications in construction and automotive.

Our coating solutions are environmentally-friendly, efficient and highly reliable, and enable dramatic reductions in overspray, savings in raw material, water and energy usage and provide improved process repeatability, transfer efficiency, high uniformity and reduced emissions.

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