NANOMATERIAL COATING SYSTEMS
Nano-coating is a field of rapid development of ultrasonic coating technology. Ultrasonic Nanomaterial Coating Systems is ideal for depositing nano-coatings and is increasingly used in research and production spray processes. Ultrasonic spray technology can be used to deposit uniform nano-coatings on substrates of any width. Ultrasonic spray technology enables these very thin coatings to be produced with extremely high uniformity, even in a very wide range, for unique nano applications. Ultrasonic nanomaterial coating systems are uniquely suited to spraying nanosuspensions like CNTs, nanowires, perovskite, graphene, and others.
NANOWIRE
Ultrasonic sprayers can be used to spray nanowires, conductive inks or suspensions, and spray to form a uniform nanowire coating.
- Titanium alloy and stainless-steel construction, corrosion resistance
- Low diversion pressure can reduce waste of overcoating and air pollution
- The particle diameter is optional which can more flexibly affect the through-hole property of the coating
GRAPHENE
Ultrasonic spraying is capable of depositing highly uniform, extremely thin nanolayers with minimal overspray.
- Homogeneous distribution of nanoparticles over substrate for maximum use of materials
- Programmable XYZ coating systems provide a full solution for your coating process
- The particle diameter is optional which can more flexibly affect the through-hole property of the coating
NANOSUSPENSION
Ultrasonic sprayers are particularly suitable for spraying nanosuspensions due to the inherent ultrasonic vibration of the nozzle during atomization.
- Fine line or wide area nanocoatings
- Choice of drop size, down to 13 microns, depending upon nozzle frequency used
- The ability to spray ultra-thin conductive layers with desired electrical and transparency characteristics
CARBON NANOTUBE
Ultrasonic spraying is used to spray carbon nanotubes to create a uniform coating in energy, electronics or other nanotechnology applications.
- Targeted low velocity spray results in very little overspray of expensive materials
- Ultrasonic coating systems give more flexibility, control, and more cost effective than other deposition methods such as dip, spin, and traditional spray
- From R&D lab scale through production volume manufacturing
NANOPARTICLE DISPERSION
High shear forces created by ultrasonic cavitation have the ability to break up particle agglomerates and result in smaller and more uniform particles sizes.
Stable work: can work continuously around the clock
Transducer and tool head material is titanium alloy to improve vibration transmission efficiency and improve service life.
High precision and high controllability.
SOLDER POWDER
The UNC9000 ultrasonic nozzle is a unique ultrasonic nozzle designed specifically for solder paste production environments, used for atomizing molten metals and other molten materials (such as solder).
In applications that require strict control of particle diameter, such as the solder powder commonly used in the manufacture of solder paste, ultrasonic nozzles are an ideal choice.
PLASTIC MOLD DEMOLDING COATING
Ultrasonic nozzles used for spraying injection mold release agents are usually integrated into robotic arm platforms to achieve fully automated spraying operations. This type of critical coating can easily demold cured parts during production and effectively protect the mold during high-frequency injection molding cycles. The release agent coating is usually sprayed after completing a specific number of injection molding cycles, with the specific frequency depending on the process requirements. The ultrasonic spraying system can be easily integrated with injection molding equipment to meet high demand demolding applications.
ALUMINUM BRAZING FLUX SPRAYING
Designed for integration into existing production lines, ultrasonic spray systems are ideal for precisely applying aluminum brazing flux. They are widely used for spraying targeted areas of various components in industrial brazing processes, such as joints, heat sinks, baffles, pipe connections, radiators, heat exchangers, oil coolers, evaporators, and condensers. This system replaces wasteful dip and pressure spray processes with non-clogging ultrasonic spray technology.
AUTOMOTIVE MANUFACTURING COATINGS
In the era of rapid transformation of the automotive industry towards electrification, lightweighting, and intelligence, functional coatings are no longer just surface decorations, but have become a core technological barrier to ensure performance, safety, and durability. Faced with increasingly complex geometric structures of components, strict environmental regulations, and extreme cost control requirements, traditional spray painting technology has shown signs of fatigue. Ultrasonic spraying technology, with its revolutionary fine atomization ability and precise controllability, is becoming a key engine for innovative applications of automotive functional coatings, depicting precise and efficient coating solutions for the next generation of automotive manufacturing.
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Advantage:
- Soft, pressureless ultrasonic spray does not damage delicate structures
- Non-blocking, highly controllable spray
- Low flow is possible
- Reduces effective chemical usage by more than 95%, with minimal overspray
- Fine line or wide area nanocoatings
- Ability to deposit highly uniform, extremely thin nanolayers
- Spraying suspended particles with a certain dispersion and depolymerization function
- The size of the droplet depends on the spray frequency
- Ultrasonic spray systems are simpler and more cost effective than other deposition methods such as CVD or vapor deposition
- The ability to spray ultra-thin conductive layers with desired electrical and transparency characteristics
Application:
- Deposit carbon nanotubes and nanowires in a uniform, extremely thin coating to replace existing energy, electronics, semiconductor or medical applications
- Spraying catalyst inks in fuel cell manufacturing
- Coating solar cell substrates with active chemicals containing metal oxides
- Spraying transparent conductive oxide (TCO) chemicals in the touch screen manufacturing process
- Deposit uniform nanowires or graphene films in advanced electronic applications
- Anti-reflective coating onto solar glass
- Anti-stain or other protective coating on float glass
- Anti-scratch coating onto lenses or other lenses
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Tel: 0571-87910406
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- Email: Market2@cheersonic.com
Add: 11-13 Chuangye Road, Changkou, Fuyang, Hangzhou, Zhejiang, China
