Hydrogen Evolution by Water Electrolysis

Hydrogen evolution by water electrolysis is an important reaction that occurs at the cathode during water electrolysis. The following is a detailed introduction to it:

1. Basic Principles

Hydrogen evolution by water electrolysis, also known as the cathode hydrogen evolution reaction (HER), refers to the process in which water molecules or hydrogen ions in the electrolyte obtain electrons on the surface of the cathode (the electrode connected to the negative electrode of the power supply) during water electrolysis, thereby generating hydrogen.

Under different electrolyte environments, the specific reaction formula of the hydrogen evolution reaction is different:

  • In acidic electrolytes:
    In acidic electrolytes (such as dilute sulfuric acid H₂SO₄ solution), there are a large number of freely movable hydrogen ions (H⁺) in the solution. The hydrogen ions will obtain electrons on the cathode surface to generate hydrogen. The electrode reaction formula is:
    2H⁺ + 2e⁻ → H₂↑
    At this time, the hydrogen ions directly obtain electrons from the cathode, and the two hydrogen ions combine to form a hydrogen molecule, which escapes from the solution and becomes the hydrogen product produced by water electrolysis.
  • In alkaline electrolyte:
    When the electrolyte is an alkaline solution (such as potassium hydroxide KOH solution), water molecules (H₂O) obtain electrons at the cathode to undergo a reduction reaction to generate hydrogen and hydroxide ions (OH⁻). The electrode reaction formula is:
    2H₂O + 2e⁻ → H₂↑ + 2OH⁻
    This is because in an alkaline environment, the concentration of hydrogen ions in the solution is relatively low, and it is mainly water molecules that participate in the reaction. After the water molecules obtain electrons at the cathode, they decompose to generate hydrogen and hydroxide ions. The generated hydroxide ions will remain in the electrolyte and participate in maintaining the ion balance of the electrolyte and subsequent possible ion conduction processes.

2. Factors affecting the hydrogen evolution reaction

  • Electrode materials:
    – Catalytic activity: Different electrode materials have very different catalytic abilities for hydrogen evolution reactions. For example, precious metals such as platinum (Pt) are recognized as electrode materials with extremely high catalytic activity for hydrogen evolution reaction. They can significantly reduce the overpotential of hydrogen evolution reaction (the difference between the potential required for the actual reaction and the theoretical potential), making the reaction easier to proceed at a lower voltage, thereby improving the efficiency of hydrogen evolution. Some non-precious metal materials, such as transition metal sulfides (such as molybdenum disulfide MoS₂) and transition metal phosphides (such as nickel phosphide Ni₂P), also have certain hydrogen evolution catalytic activity, but their activity is usually lower than that of precious metal materials. However, due to their cost advantages, they have become a hot topic in current research. By structurally regulating these materials (such as nanostructuring, composite, etc.), their catalytic performance can be further improved.
    – Stability: The stability of electrode materials during long-term electrolysis is also crucial. If the electrode material is prone to corrosion, dissolution or reduced activity during the reaction, it will affect the continued progress of the hydrogen evolution reaction and the efficiency of hydrogen production. For example, some metal electrodes may undergo oxidation reactions in alkaline electrolytes, causing changes in their surface structures and thus losing their hydrogen evolution catalytic activity.
  • Electrolyte properties:
    – Type: As mentioned above, the specific forms of hydrogen evolution reaction in acidic electrolytes and alkaline electrolytes are different, and different types of electrolytes also have different corrosive properties on electrode materials, which in turn affect the rate and efficiency of hydrogen evolution reaction. For example, in strong acid electrolytes, some electrode materials that are not resistant to acid corrosion cannot be used, while alkaline electrolytes are relatively less corrosive to some metal electrodes, but they will affect the existence form and reaction mechanism of ions, thereby changing the characteristics of hydrogen evolution reaction.
    – Concentration: Appropriate electrolyte concentration can improve the conductivity of the solution, accelerate the migration speed of ions, and thus affect the progress of hydrogen evolution reaction. Generally speaking, appropriately increasing the electrolyte concentration helps to increase the rate of hydrogen evolution reaction, but too high a concentration may bring some negative effects, such as increasing the risk of electrode corrosion in alkaline electrolytes, or affecting the physical properties of the electrolyte itself (such as increased viscosity, etc.), which is not conducive to the smooth progress of hydrogen evolution reaction.
    – Temperature: Temperature increase usually makes the thermal motion of ions more intense, thereby accelerating the migration speed of ions in the electrolyte and the reaction rate on the electrode surface, promoting the hydrogen evolution reaction, and improving the efficiency of hydrogen production. However, too high a temperature may have adverse effects on electrode materials, electrolytes, and electrolytic cells, such as degradation of electrode material performance and volatilization of electrolytes, so the temperature range needs to be reasonably controlled.
  • Current density:
    Current density refers to the current passing through a unit electrode area. Properly increasing the current density can accelerate the reaction rate of water electrolysis, making the rate of hydrogen evolution reaction faster, thereby increasing the rate of hydrogen production. However, too high a current density will lead to an increase in overpotential, that is, the voltage required for the actual reaction is higher than the theoretical voltage, which will increase the consumption of electrical energy and reduce energy efficiency. It may also affect the service life of the electrode material, so it is necessary to reasonably control the current density according to the specific situation.

3. Importance and application of hydrogen evolution reaction

  • Hydrogen production field:
    The hydrogen evolution reaction of water electrolysis is one of the key links in the hydrogen production technology of water electrolysis, and high-purity hydrogen can be obtained through this reaction. In the current context of the growing demand for clean energy hydrogen, combined with renewable energy (such as solar energy, wind energy, etc.) power generation, the use of water electrolysis hydrogen evolution reaction to convert excess electrical energy into chemical energy (hydrogen) and store it, provides fuel for fuel cell vehicles, and provides raw hydrogen for chemical production (such as synthetic ammonia, petroleum refining, etc.), etc., plays a key role in energy transformation and sustainable development.
  • Basic research:
    As a classic electrochemical reaction, the mechanism research of hydrogen evolution reaction is of great significance for in-depth understanding of electrochemical processes, surface catalysis and other fields. Through the study of hydrogen evolution reaction, we can explore new electrode materials, electrolyte systems and optimization of reaction conditions, which not only promotes the development of water electrolysis hydrogen production technology, but also helps to expand the theoretical knowledge and application scope of electrochemistry.

In short, water electrolysis hydrogen evolution reaction is a complex electrochemical process affected by many factors. In-depth research and optimization of it have far-reaching effects on improving the efficiency of water electrolysis hydrogen production, promoting the development of clean energy and many other aspects.

Hydrogen Evolution by Water Electrolysis - Electrolyzer Coating

Hydrogen production by electrolysis of water is the most advantageous method for producing hydrogen. Utrasonic coating systems are ideal for spraying carbon-based catalyst inks onto electrolyte membranes used for hydrogen generation. This technology can improve the stability and conversion efficiency of the diaphragm in the electrolytic water hydrogen production device. Cheersonic has extensive expertise coating proton exchange membrane electrolyzers, creating uniform, effective coatings possible for electrolysis applications.

Cheersonic ultrasonic coating systems are used in a number of electrolysis coating applications. The high uniformity of catalyst layers and even dispersion of suspended particles results in very high efficiency electrolyzer coatings, either single or double sided.

About Cheersonic

Cheersonic is the leading developer and manufacturer of ultrasonic coating systems for applying precise, thin film coatings to protect, strengthen or smooth surfaces on parts and components for the microelectronics/electronics, alternative energy, medical and industrial markets, including specialized glass applications in construction and automotive.

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