Ultrasonic Spray Photoresist Coating for Wafers

Ultrasonic Spray Photoresist Coating for Wafers

Ultrasonic spray photoresist coating for 100–300mm wafers. Superior step coverage on MEMS and high aspect ratio features where spin coating cannot reach.

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USP6000 Ultrasonic Spray Photoresist Coating for Wafers

Cheersonic provides wafer-level ultrasonic coating systems that replace traditional spin coating methods in the semiconductor industry—offering unmatched film uniformity, process control, and material efficiency for the photo-lithography process.

As an independent fully enclosed ultrasonic coating unit, the USP6000 caters to ultra-precise semiconductor production including MEMS chips and deep trench substrate structures, offering an all-in-one coating solution for 100, 150, 200 and 300mm silicon wafers.

It is customized for photoresist and protective coating procedures requiring micron-level precision, ideal for deep trench geometries and compact MEMS components. Cheersonic’s precision ultrasonic spray process solves this limitation by depositing highly uniform, defect-free film coatings over complex wafer topographies and across a wide range of substrates, including silicon and ceramics.

Compared with spin coating and other photoresist coating processes, ultrasonic atomization spraying technology boasts distinct competitive edges:

  • Capable of forming ultra-even thin film layers, and delivers stable coating effect on deep trenches featuring high aspect ratios that are hard to process via traditional approaches.
  • Adopts low-speed atomized spraying mode to guarantee repeatable and stable coating performance.
  • The diameter of atomized droplets is adjustable by tuning the operating frequency of the atomizing nozzle.
  • The equipment is equipped with a fully automatic XYZ three-axis movement platform supporting program parameter customization.
  • Ultrasonic atomizing nozzle assemblies feature outstanding compatibility and can be seamlessly embedded into mass production lines.

PERFECTING YOUR PROCESS

Features

• Uniform heating vacuum wafer holder supporting 100–300mm wafer sizes
• Automated wafer lifting pin set
• Reproducible precision syringe pump with auto liquid refilling
• Two-station rotating spray nozzle unit
• Embedded full-circle bottom air exhaust system to swiftly clear stray coating aerosol
• HEPA-filtered clean air supply inlet
• Automatic nozzle purge and self-cleaning function
• Surround containment ring to collect cleaning solvent and overspray residues
• Onboard liquid level detector for photoresist supply tanks

Basic Specifications

• Dimension: 1800*1200*1940mm
• Work Area: 500 x 500 x 100 mm*
• Spray Width Range: 2 mm -70 mm (0.080-2.75”)
• Flow Rate Range: 1 μl/min – 30 ml/min
• Deposition Repeatability: ± 2%
• Repeatability: 0.025 mm (0.001 in)
• Resolution: 0.015 mm (0.0006 in)
• Photosensitive Lighting: 590nm UV safe lighting
• Heated Wafer Chuck (with wafer chuck holding): 200mm standard (100, 150 and 300 mm options)

DO YOU NEED ULTRASONIC COATING?

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Contact CHEERSONIC For immediate assistance please contact us the corporate headquarters during business hours at 6:00 am – 22:00 pm.

  • Tel: 0571-87910406

  • Mobile: +86 15869049660
  • Email: Market2@cheersonic.com
  • Add: 11-13 Chuangye Road, Changkou, Fuyang, Hangzhou, Zhejiang, China