Why do Wrinkles Occur During Film Coating? In the plastic film coating industry, meticulously formulated coatings and well-tuned equipment, only to produce a finished film riddled with orange peel patterns, is undoubtedly a major frustration. This issue is more than just a cosmetic issue—it directly impairs the product's optical performance, interferes with subsequent lamination or printing processes, and can even lead to customer returns. Orange peel patterns are [...]

The Era of Polyimide Separators Has Arrived Amid the rapid development of new energy technologies, research into high-performance battery materials is central to driving advancements in electric vehicles and energy storage systems. Polyimide (PI), with its exceptional high-temperature resistance, flame retardancy, and insulation properties, holds great potential in the battery separator field. PI films remain stable at temperatures exceeding 500°C and exhibit excellent electrolyte wettability, offering a new [...]

Preparation of the Ceramic Dielectric Layer The ceramic dielectric layer is the supporting framework of the AMB copper-clad laminate (CCL). Its quality directly impacts the thermal conductivity, mechanical strength, and reliability of the circuit board. The preparation process requires strict control of raw material purity and process parameters. The main steps are as follows: Raw Material Selection and Pretreatment Ceramic Powders: – Alumina (Al₂O₃): Purity ≥99.5%, low cost, [...]

Aluminum Brazing Flux Spraying Designed for integration into existing production lines, ultrasonic spray systems are ideal for precisely applying aluminum brazing flux. They are widely used for spraying targeted areas of various components in industrial brazing processes, such as joints, heat sinks, baffles, pipe connections, radiators, heat exchangers, oil coolers, evaporators, and condensers. This system replaces wasteful dip and pressure spray processes with non-clogging ultrasonic spray [...]

Flux Spraying Flux spraying is a process that applies flux evenly to the soldering surface during the soldering process. The following are some key aspects of flux spraying: 1. Spraying Methods: Ultrasonic Spraying: A piezoelectric ceramic transducer converts oscillating electrical energy with a frequency greater than 20kHz into mechanical energy, atomizing the flux. This is then sprayed through a pressure nozzle onto the object to be soldered. This [...]

The Role Of  Coating Systems In Sensor Manufacturing The Role Of Coating Systems In Sensor Manufacturing - Cheersonic In the current era of rapid technological development, the requirements for material spraying technology in the sensor manufacturing field are getting higher and higher. The ultrasonic coating system emerged under this background and has become an indispensable key technology in the manufacturing process of sensors. The ultrasonic coating system is [...]

Ultrasonic Spraying Revolutionizes Microelectronics Ultrasonic Spraying Revolutionizes Microelectronics-demand for precision processing technology is becoming increasingly urgent. Today, with the rapid development of microelectronics, the demand for precision processing technology is becoming increasingly urgent. Ultrasonic spraying technology, with its unique advantages, has become an important force promoting the progress of microelectronics. Ultrasonic spraying is based on the principle of high-frequency vibration, atomizing liquid into uniform and tiny particles and [...]