MEDICAL COATING SYSTEM

Ultrasonic nozzles are particularly well-suited for a variety of medical coating applications due to their fine, clog-free, repeatable spraying performance and extremely low flow rate capabilities. For several years, Cheersonic has been providing ultrasonic spray equipment to global medical device manufacturers. As medical device technology evolves, we will continue to design unique ultrasonic spray solutions for medical coatings and provide the highest-quality medical device coatings on the market. Ultrasonic spray technology, with its advantages such as non-contact atomization, high coating uniformity, high material utilization, and strong process controllability, has found widespread and critical application in the medical coating field. The core requirements for medical coatings are biocompatibility, precision, uniformity, and functionality (such as antimicrobial, lubricity, and wear resistance). Ultrasonic spraying precisely meets these requirements and is particularly well-suited for the application of functional coatings on surfaces of implantable medical devices, surgical tools, diagnostic equipment, and more.

Ultrasonic spray technology provides core support for the precision, functionality, and safety of medical coatings. Its application in implantable devices, interventional tools, antimicrobial devices, and biosensors has significantly improved the performance and clinical safety of medical products. With the development of biomaterials and intelligent spraying equipment, this technology will further expand in the direction of “personalized coating customization” (such as adjusting drug dosage on demand) and “multifunctional composite coatings” (such as having antibacterial + lubrication + imaging functions), promoting the innovation and upgrading of medical technology.

STENT

Ultrasonic drug stent coating machine is a high-performance stent spraying equipment developed for stent series products, mainly used for drug coating on the surface of stents.

  • The liquid medicine utilization rate reaches 95% and above.
  • The maximum diameter of the stent is 60mm, and the maximum length can be extended to a fixture of 100mm.
  • Compared with dip coating, ultrasonic spraying will be much thinner, saving paint and avoiding waste.
Drug Stent Coating

BALLOON CATHERTER

Ultrasonic balloon catheter coating machine provides a uniform drug coating for the balloon catheter through ultrasonic spray technology.

  • Effective spraying length: 280mm

  • The utilization rate of liquid medicine is as high as 95% and above
  • The finished and semi-finished balloons can be sprayed
Balloon Catheter Coating

BLOOD COLLECTION TUBES / SYRINGE BARRELS

Desktop ultrasonic penetration spraying equipment is suitable for spraying on the inner wall of the tube.

  • Highly uniform coating on tube walls
  • Uniform dispersion of any solids contained in liquid
  • Manipulation of ultrasonic atomizer accurately in and out of tube inner diameter
Blood Collection Tube Coating

BIOSENSOR

Cheersonic’s ultrasonic biosensors coating systems are widely used in the preparation of nano- and sub-micron functional thin film coatings.

  • Coating thickness: from nanometers to tens of microns
  • Adjustable surface roughness: matt or smooth surface
  • Coating thickness: from nanometers to tens of microns
BIOSENSOR COATING

MEDICAL STOPPER

The flexible width control of ultrasonic spraying is suitable for products of various widths.

  • High efficiency spray

  • Reliable,repeatable and consistent coating, uniformity of ±5%

  • Utilization rate of medicinal solution reaches 95% and above.
MEDICAL STOPPER COATING

GUIDE WIRE

Ultrasonic spray coating can provide higher homogenous and thinner nano particle spray coatings and higher precision spray coatings than the conventional air spray coating.

  • The material usage ratio > 95%

  • Reliable, repeatable and consistent coating, uniformity of ±5%

  • Diameter: 0.36-0.46 mm, Length: 1900-3000 mm

GUIDE WIRE COATING

MEDICAL TEXTILES

Cheersonic’s ultrasonic medical coating systems have been used to apply a wide variety of antimicrobial or other medical bandage coatings.

  • Wide range of flow rate capabilities
  • Flexible width control for various width products
  • It can achieve uniform distribution and precise dose spraying, so as to effectively carry out drug delivery and treatment
MEDICAL TEXTILE COATING

ARTIFICIAL HEART VALVE

Cheersonic adopts the national patent ultrasonic spraying technology, focusing on the preparation of artificial heart valve coatings with high uniformity and high precision.

  • High efficiency spray

  • Reliable,repeatable and consistent coating, uniformity of ±5%

  • Utilization rate of medicinal solution reaches 95% and above.
ARTIFICIAL HEART VALVE COATING

HEMOSTATIC SPONGE

Ultrasonic cutting avoids the shortcomings of traditional mechanical cutting to a certain extent, and can cut the hemostatic sponge in various angles and directions, and the hemostatic sponge is still smooth and smooth after cutting.

  • Blade surface is smooth, clear and clean

  • Efficient slitting with ultrasound, saving manpower

  • High cutting precision and controllable cutting size

CUT HEMOSTATIC SPONGE

MEDICAL DIAGNOSTIC DEVICE COATING

The continuous advancement of coating technologies for point-of-care (POCT), in vitro diagnostic, and laboratory diagnostic devices has led to a growing demand for precision coatings of both active and inactive layers in the manufacture of these devices. Ultrasonic nozzles can spray in any direction, enabling uniform coating of targeted areas, complex three-dimensional device shapes, and small components with minimal overspray.

MEDICAL DIAGNOSTIC DEVICE COATING

BIOAEROSOL

Ultrasonic nozzles effectively produce uniform, finely atomized sprays. One application of this spray is the extraction of homogeneous pharmaceutical monoclonal antibodies for cancer treatment, pharmaceuticals, and bioengineering research. By precisely adjusting atomization characteristics (such as flow rate, droplet size, and cycle time), significantly higher biomass yields can be achieved compared to shake flask or airlift cultures—yields can be as much as 50% higher.

BIOAEROSOL

SURGICAL INSTRUMENT COATINGS

Ultrasonic coating systems are used to apply PTFE (Teflon), silicone, or other lubricating or protective coatings to blades and surgical instruments, creating a smooth, sharp edge that ensures precise cutting and minimizes tissue trauma. Staples used for intestinal or vascular anastomosis can also be coated using ultrasonic spraying.

SURGICAL INSTRUMENT COATINGS

BIOFILTRATION MEMBRANE COATING

Cheersonic provides coating equipment for implantable filtration membranes used to divert or restrict flow within the human body. Our ultrasonic spray technology has become the industry standard for implantable stent manufacturers worldwide. For decades, our ultrasonic spray systems have been used to apply anti-restenosis drug-eluting polymer solutions to implantable stents. We are proficient in spraying hundreds of medical-grade polymer chemistries, polytetrafluoroethylene (PTFE), polyurethane, and drug-eluting chemicals, and can also apply conductive coatings for biosensors or electrodes.

BIOFILTRATION MEMBRANE COATING

Recommended Popular Devices

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Ultrasonic Stent Coating Machine
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UMC3100
UMC3300 Ultrasonic Stent Coating Machine

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UMC3300
UMC7100S Ultrasonic Ballon Spray Machine

Ultrasonic Ballon Coating Machine
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UMC7100
UMC7300S Ultrasonic Ballon Coating Machine

Ultrasonic Ballon Coating Machine
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UMC7300
UMC4000P Ultrasonic Syrings Spray Machine

Ultrasonic Syrings Spray Machine
Blood Collection Tubes / Syringe

UMC4000P
UMC8000 Medical Stopper Spray Machine

Medical Stopper Spray Machine
Work Area*: 500mm

UMC8000
UMC4000 Ultrasonic Valve Spray Machine

Ultrasonic Valve Spray Machine
Artificial Heart Valve Coating

UMC4000
UMC4000BS Ultrasonic Biosensor Spray Machine

Ultrasonic Biosensor Spray Machine
Work Area*: 300 x 300mm

UMC4000BS
UMC3000 Ultrasonic Wire Spray Machine

Ultrasonic Wire Spray Machine
Guide Wire Coating

UMC3000

Advantage:

  • Excellent uniformity
  • Self-cleaning, ultrasonic nozzles prevent blockage
  • Minimal repair and downtime
  • Highly controllable spray produces reliable, consistent results
  • Corrosion resistant titanium and stainless steel construction
  • Ultrasonic nozzles can be sprayed on typical solvents and polymers for medical coatings
  • Highly controllable and repeatable spray technology
  • Ability to spray at flow rates in the microliter per hour range
  • The droplet size is as small as 13 microns (aqueous) and the droplets are very densely distributed
  • Low speed spray adheres to the bracket without overspray, avoids overspray (reduces waste), and reduces material consumption by up to 80%
  • Highly durable coating does not peel off

Application:

  • Drug-eluting heart, peripheral and arterial stents

  • Catheter
  • Medical device coating
  • Medical textiles / bandages
  • Blood collection tube and syringe
  • Diagnostic equipment coating
  • Bracket
  • Orthopedic implants
  • Guide wire
  • Antibacterial coating
  • Drug eluting balloon
  • Blood collection tube and syringe
  • Drug spray drying
  • Protein, enzyme and reagent coatings

DO YOU NEED ULTRASONIC COATING?

CONTACT US

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Contact CHEERSONIC For immediate assistance please contact us the corporate headquarters during business hours at 6:00 am – 22:00 pm.

  • Tel: 0571-87910406

  • Mobile: +86 13588732518
  • Email: Market2@cheersonic.com
  • Add: 11-13 Chuangye Road, Changkou, Fuyang, Hangzhou, Zhejiang, China

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